Fatigue Assessment of Copper-Brazed Stainless-Steel Joints for Plate Heat Exchangers

Abstract

Cyclic pressures can cause fatigue failure in the brazed joints and plates of the plate heat exchangers (PHEs). This study examines the fatigue behavior of PHEs made from 316L and 304L steels brazed with copper foils employing strain-controlled fatigue tests to explore if 304L could replace 316L in the existing production line for cost reduction. Fatigue tests were conducted at four different load levels with a stress ratio of zero and a frequency of 5 Hz. Finite Element Analysis was used to assess strain distribution and estimate PHE lifespan based on generated strain versus number of cycles to failure curves. The microstructural analysis revealed that copper diffuses more easily into 316L than 304L, and using 50 μm thick foil causes more defects compared with 100 μm foil. It was shown that 316L joints have a significantly increased fatigue life compared with 304L. Both 316L and 304L met the 15-year lifetime requirement set by manufacturers. © 2024 The Author(s). Fatigue & Fracture of Engineering Materials & Structures published by John Wiley & Sons Ltd.